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Hyundai's Pune plant uses AI with infrared sensors and camera vision to catch cracks in stamped body panels

Company / plantHyundai Motor India, Pune plant (Maharashtra, India; former GM Talegaon), press shop
Defect typeFine cracks and surface defects on stamped panels
PartStamped steel body panels (5,400-ton press line, all-new Hyundai VENUE)
MaterialSteel sheet
VendorHyundai Motor Company (system supplier not disclosed)
Camera / lightingInfrared (IR) sensors together with camera vision inspection
Training dataNot stated in source
Reported result (quoted)"an AI-based panel crack detection system shares that work. Using infrared (IR) sensors together with camera vision inspection, it automatically catches even fine cracks and surface defects"
NotesHyundai Motor Group Journal, Oct 23, 2026; plant inaugurated Oct 14, 2026. Previously "workers searching for cracks on panel surfaces by eye and by hand". Each panel gets a QR code for traceability (Korea Herald, Oct 15, 2026). No AI accuracy figures published; the plant's separate 3D-scan/CMM body audit is not part of this case.
Defect categoriesCracks, Surface scratches/dents
Sourcehttps://www.hyundaimotorgroup.com/en/story/hyundai-motor-company-india-pune-smart-factory

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